CNC made in China – replacement parts – in Blantyre-Limbe Malawi Machined Small Steel Rack and Pinion Gear, Rack Gear with ce certificate top quality low price

CNC  made in China - replacement parts -  in Blantyre-Limbe Malawi  Machined Small Steel Rack and Pinion Gear, Rack Gear with ce certificate top quality low price

CNC  made in China - replacement parts -  in Blantyre-Limbe Malawi  Machined Small Steel Rack and Pinion Gear, Rack Gear with ce certificate top quality low price

We – EPG Group the bigge EPT Chain and agricultural gearbox factory in China with 5 various branches. For more details: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

CNC Machined Modest Steel Rack and Pinion Gear, Rack Equipment
 

 

CITICHL Pinion Equipment invested in significant sources and attained several innovations with pinions. The appropriate mix of content, hardness and finishing in between pinion and equipment is crucial for a long lifetime of the put in gear. We design and manufacture pinions to match every customers need to have, no matter how distinctive the situation may be.
 

 

Casting & forging capacity
CITICHL is the casting & forging centre in central-south China, possessing 50t electric arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and so on. We can pour 350t liquid steel 1 time and yields a lot more than two hundred,000t of  substantial quality liquid steel and can produce the higher high quality metal of far more than 260 metal grades this kind of as carbon metal, structural alloy metal and the structural metal, refractory steel and stainless metal of unique requirement. The greatest weight of casting, grey casting, graphite ca EPT iron and non-ferrous casting is 200t, 30t, 20t and 205t separately. 
 
The firm is the forging middle in central-south China. It is quite effective in forging. The single totally free forging is 100t(max bodyweight). We can roll rings of distinct sections of carbon metal, alloy steel, large temperature alloy and non-ferrous alloys this sort of as copper alloy, aluminum alloy and titanium alloy. The highest diameter is 5.5m and solitary piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, water push and Raw 200/160-5000/750 massive-dimensions ring mill of higher precision in Asia manufactured in WAGNER, Germany.
 

Our pinion gears Attributes

Pinion style: bored reliable on shaft / integral self aligned spur, helical or double helical

forged alloyed metal

Spur, helical or double helical

A few distinct styles:Fabricated metal – forged ring – rolled plate

Requirements/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN

Pinion equipment reducing equipment
Φ16m CNC hobbing Device
Φ12m Gear slicing equipment (Switzerland)
Φ10m hobbing machine (Germany)
Φ4m CNC higher speed hobbing equipment (Germany)
Φ1.6m Horizontal CNC hobbing equipment (Germany)
Φ5m CNC profile gear grinding equipment (Germany)
Φ2.8m CNC Profile equipment grinding equipment (Germany)
Φ1.25m CNC Profile equipment grinding device (Germany)
Φ1m CNC Profile gear grinding equipment (Germany)

Specifications of Gear :

No. Merchandise Description  
one Diameter ≤15m  
two Module ≤45  
3 Content Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel  
4 Structure From Integrated, Half to Half, Four Pieces and More Pieces  
 
5 Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering  
 
6 Tooth Form Annular Gear, Outer Gear Ring  
7 Regular ISO, EN, DIN, AISI, ASTM, JIS, IS, GB  

Inspection and Test Outline of Girth Gear:

No. Product Inspection Area Acceptance Criteria Inspection Stage Certificates
1 Chemical 
Composition
Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition 
Report
two Mechanical
 Properties
Sample(Test Bar on the Gear Body) Technical Requirement After Heat Treatment Mechanical Properties 
Report
3 Heat 
Therapy
Whole Body Manufacturing Standard During Heat Treatment Heat Treatment Report
Curves of Heat 
Therapy
4 Hardness 
Examination
Tooth Surface, 3 Points Per 90° Technical Requirement After Heat Treatment Hardness Teat Report
After Semi Finish 
Machining
5 Dimension 
Inspection
Whole Body Drawing After Semi Finish
 
 Machining
Dimension Inspection 
Report
Finish Machining
6 Magnetic Power Test (MT) Tooth Surface Agreed Standard After Finish Gear 
Hobbing
MT  Report
7 UT Spokes Parts Agreed Standard After Rough Machining UT Report
After Welded
After Semi Finish 
Machining
eight PT Defect Area No Defect Indicated After Digging
After Welded
PT Record
nine Mark Inspection Whole Body Manufacturing Standard Final Inspection Pictures
10 Appearance 
Inspection
Whole Body CIC’s Requirement Before Packing
(Final Inspection)
 
11 Anti-rust 
Inspection
Whole Body Agreed Anti-rust Agent Before Packing Pictures 
twelve Packing 
Inspection
Whole Body Agreed Packing Form During Packing Photographs

Facilities For Manufacturing Gear ring:

No. Product Description
one Smelting & Casting Capability  
40t ,50t, 80t Series AC Electric Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
two Forging Capability  
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
3 Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC Electrical Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
Double-frequency and Double-position Quenching Lathe of Pinion Shaft
4 Machining Capability 1. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC Double-column Vertical Lathe
10m CNC Double-column Vertical Lathe
10m CNC Single-column Vertical Lathe
6.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe  
two. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
3. Imported High-precision Gear Grinding Machines
.8m~3.5m CNC Molding Gear Grinding Machines
4. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

The use of first equipment manufacturer’s (OEM) element figures or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating item use and compatibility. Our company and the listed substitution elements contained herein are not sponsored, accredited, or produced by the OEM.

CNC  made in China - replacement parts -  in Blantyre-Limbe Malawi  Machined Small Steel Rack and Pinion Gear, Rack Gear with ce certificate top quality low price

CNC  made in China - replacement parts -  in Blantyre-Limbe Malawi  Machined Small Steel Rack and Pinion Gear, Rack Gear with ce certificate top quality low price

CNC  made in China - replacement parts -  in Blantyre-Limbe Malawi  Machined Small Steel Rack and Pinion Gear, Rack Gear with ce certificate top quality low price